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More from Less

 

Maximising Reuse,
Recycling and Composting

The scope for reducing waste growth was considered in the last chapter. This chapter discusses the benefits of extending product life, reuse and recycling and composting. The scope to improve over the period to 2020 is assessed together with what needs to happen to bring this change about.

What are Extended Life, Reuse, Recycling and Composting?

Extended life occurs when an item passes into shared or passed-on ownership. It is the optimal progression until something becomes unserviceable. It then becomes available for reuse or recycling of its component parts or materials.

Reuse is when an item or its components are used in the same form more than once, but not necessarily for the same purpose. A further category is remanufacturing. This involves refurbishing items to ‘good as new’ standard.

Recycling involves deconstructing items, recovering the raw materials, and making them new into new products.

Composting is the controlled decomposition of uncontaminated organic wastes to produce a quality soil conditioner or additive.


Maximising Product Life and Reuse

Extended life and reuse delay the consumption of new resources. The problem is that these options can be impractical because of obsolescence or fashion changes. Reuse is often not viable because the cost of repairing faulty or contaminated items is too high. The availability of cheap imported goods and high labour and travel costs here work against reuse on a large scale.

 

Due to the technological advances of many new products, e.g. electrical items with better energy efficiency, extended life and reuse are better suited in environmental terms to some products and items than others.

Extended life and reuse take place through a variety of means in the domestic and commercial sectors. The most visible extended life activities, where reuse takes place before items enter the waste stream, are charity shops and car boot sales. The Household Waste Recycling Centres are also an important opportunity for extended life and reuse. Currently a range of items and materials delivered as ‘waste’ are offered for sale through dedicated selling areas. There is scope to extend this activity to maximise extended life and reuse opportunities via the Household Waste Recycling Centre network

It is very difficult to quantify the potential for extended life and reuse. It generally occurs before the materials and products enter the waste stream and become classified as waste. No data on these activities is readily available, however as an example, the Fair Share in Southampton project donated 260 tonnes of food to the homeless in 2004 which would otherwise have gone to landfill. The best way to encourage reuse is through awareness and influencing measures focussed on the process chain as proposed in the section on Increasing Resource Efficiency and Reducing Wastage.

Remanufacturing can potentially overcome the problem of obsolescence. Specification upgrades can be built into the remanufacturing process. It has the potential to achieve a major improvement in resource efficiency over new build. Remanufacturing also has a high performance in terms of added value through the creation of new jobs and skills. Currently remanufacturing is more practicable in the business to business market; thriving sectors include aerospace, power machines and tools.

Remanufacturing is an important environmental and economic development opportunity that should be promoted as proposed in the section on Increasing Resource Efficiency and Reducing Wastage'.

 

Maximising Recycling and Composting

Recycling has considerable benefits over the use of new raw materials. The benefits can occur at up to three points in the product life cycle:

Avoiding local environmental impact at the point of extraction or harvesting of new raw materials

In most cases reduced overall energy (and CO2 emissions) use in transporting and transforming the recyclate into a new product compared to using new materials

Avoided waste disposal impacts such as greenhouse gas emissions

Examples of the environmental benefits of recycling some common materials are set out in the table below. These examples illustrate the general picture. In any given situation the impacts of collecting, transporting and reprocessing the materials also need to be considered. The benefits of recycling can be negated unless these aspects are undertaken in an efficient way.

Illustrative Environmental Benefits of Recycling Compared to Use of New Materials

Recycled Material

Greenhouse Gas

Energy

Water

Air

Materials

Paper/Card

Recycling 1 tonne of newspaper saves 900kg of CO2 equivalent

Consumes between 28%-70% less energy compared to use of new pulp (depending on transport distances)

1 tonne recycled saves at least 300,000 litres of water

Reduces pollution by up to 95%

Each tonne recycled avoids the need to fell 7 mature spruce trees 30-60 years old

Glass

Recycling into new containers halves CO2 emissions (300 kg of CO2 saved per tonne)

Recycling glass into containers saves 50% energy over new glass

Recycling one glass container saves enough energy to light a 100 watt bulb for 4 hours

Reduces pollution by 50%

Reduces pollution by 20% 

Each tonne recycled saves 1.2 tonnes of raw materials

Steel

Recycling 1 tonne of tin plate saves 1800 kg CO2 equivalent

Recycling steel cans uses 60-74% less energy.

Recycling 1 kg of steel saves enough to run a 100 watt bulb for about 30 hours 

40% reduction in water used

Reduces pollution by about 30%

Each tonne of tinplated steel recycled saves 1.5 tonnes of iron ore, 0.5 tonnes of coking coal and 1.3 tonnes of mining waste 

Aluminium

Recycling 1 tonne of aluminium saves 9800 kg of CO2 equivalent

Recycling cans uses 95% less energy compared with new aluminium

Recycling one aluminium can saves enough energy to run a 100 watt bulb for 20 hours

Recycling reduces water pollution by 97%

Recycling reduces pollution by 95%

Each tonne of cans recycled saves 8 tonnes of bauxite & 4 tonnes of chemical products

 

It is important to increase the volume of material recycled. Some materials (glass, steel and aluminium) can be recycled indefinitely. Others, such as paper, have a more limited life, although individual paper fibres can be recycled up to six or seven times.

As well as ‘dry’ recyclables, organic materials can be composted into useful products. Project Integra’s ‘green’ waste composting scheme is a good example of this kind of activity. In addition to home composting, over 60,000 tonnes of garden waste are composted each year and the demand for the resulting soil conditioner outstrips supply. This shows that end markets for recycled products of this type can be secured where the product is a quality one. Other organic materials (e.g. food) could be treated in this way if they were collected separately and appropriate processing technologies provided.

Given the environmental benefits, the main reason the UK is not already approaching optimal levels of recycling achievement is that landfill has been a cheaper and easier option. This is largely because the impacts of landfill have been borne by society as a whole and not by site operators or waste producers. This has distorted the true economics and as a result recycling is often not financially viable as an activity in its own right. The exceptions have been traditional activities such as scrap metal recycling and other high volume commercial/industrial situations.

The economic balance of these external costs is however changing with landfill becoming increasingly scarce and new regulations restricting its use and increasing costs. It is likely to be some years before a level playing field is reached and in the meantime recycling will be dependent upon the following support mechanisms:

 

New regulations that are placing legal obligations on manufacturers and retailers to achieve minimum levels of recycling for certain products they produce and sell

Government performance targets on local authorities requiring specified minimum levels of household waste recycling

 

The willingness of the public to separate and recycle waste without financial reward or incentive other than being motivated by recycling as ‘the right thing to do’

The main impacts of these mechanisms are to drive recycling in the household sector and a few commercial waste streams such as packaging, end of life vehicles and electrical and electronic equipment.

Project Integra took the decision in the mid 1990s to invest in a major expansion of household waste recycling. This followed wide consultation which agreed that there would be a long term benefit to the community in not having to dispose of more domestic material than necessary.

There is no requirement or overall system for businesses to recycle. They generally only become involved if having their waste recycled is cheaper than sending it for disposal. This is often the case for larger firms producing large volumes but most small businesses do not produce sufficient amounts to make recycling viable. However, escalation in the landfill tax is likely to influence this viability over time.

Reaching the point at which recycling becomes viable for all can be hastened by ensuring that recycling is provided as efficiently as possible.

One way of doing this is to ensure that synergies between household and commercial recycling collections are maximised. This will also reduce the pressures of waste management on the council tax. It is also necessary to ensure collection schemes are designed and operated as efficiently as possible in order to maximise tonnages.

The Scope for Recycling and Composting

From a materials management perspective, it is important to view recycling and composting in terms of the total material streams contained in household, and commercial and industrial wastes. For example, the challenge is to maximise glass recycling regardless of whether the material comes from a house, pub or factory. However, the optimal level of glass recycling may not be appropriate for, say, plastics recycling. Recycling opportunities in each of twelve overall material streams have therefore been examined:

  • Glass
  • Paper and card
  • Plastics
  • Construction, demolition and excavation
  • Metals
  • Wood
  • Bio-waste (food, green waste and waste water)
  • Waste Electrical and Electronic Equipment (WEEE)
  • Textiles
  • Hazardous and chemicals
  • Agricultural
  • End of Life Vehicles (ELVs)

The aim for each of these streams should be to achieve ‘Stretching Best Practice’ recycling performance. In assessing ‘stretching best practice’ in Hampshire, account has been taken of a range of factors. These include achievement in other areas, economics, expected participation and capture rates, availability of markets (including opportunities to develop markets), and infrastructure needs. Account was also taken of the scope to extract materials for recycling from mixed unavoidable waste prior to disposal.

Overall ‘Stretching Best Practice’ should achieve an aggregated recycling and composting rate for all material streams of 60% by 2020.

This represents a 75% increase in recycling over current figures. It will potentially yield a total material tonnage of 3.6 million tonnes per annum to be fed back into the production system by 2020 (see table below).


Indicative Recovered Material Tonnages

Material

Tonnes per Annum (x 1000)

Glass

70

Paper and card

520

Plastics

295

Construction and Demolition

1800

Metals

210

Wood

85

Biowaste (food and green)

470

Waste Electrical and Electronic Equipment

10

Textiles

30

Hazardous and Chemicals

70

End of Life Vehicles

85

 

 

TOTAL (excl. agricultural)

3645

 

 

Agricultural*

980


Further work should be undertaken to work out the phasing of the increase in recycling and composting
.. It should be noted that the construction and demolition resource stream represents a significant proportion of recyclable waste and therefore early attention to increasing the recycling of this waste will have benefits in terms of diversion from landfill and reducing demand for raw materials.

The following building blocks need to be put in place to achieve the ‘Stretching Best Practice’ recycling and composting aspiration.

Storage and Processing Facilities

There will be a need to provide for a range of new storage and processing facilities to underpin recycling. About 20-26 major new recycling facilities supported by additional transfer and materials recovery capacity are likely to be needed over the period to 2020. It is important that these facilities are provided as efficiently and cost-effectively as possible to improve viability. For example, where practicable, the on-site manufacture of aggregate from demolition wastes should be encouraged. An indication of the types and nature of new permanent facilities are set out in the table below. There will also be a need for additional new smaller recycling facilities, like Household Waste Recycling Centres. For example, of the existing 26 sites in Hampshire, 20 have been earmarked for new development comprising of 4 service gap areas needing new sites, and 16 sites either needing expansion or replacement.

Indicative New Infrastructure Requirements to Achieve Stretching Best Practice in Recycling

Resource Stream

Estimated Type and Number of Facilities to Achieve Stretching Best Practice in Recycling

Agricultural Waste

1-3 of new small scale on-farm facilities may be required.

Bio-Waste (Green)

100,000 tonnes per annum of additional capacity, equating to approximately 5 new open windrow composting sites. Also new green waste transfer stations where identified need.

Bio-Waste (Food)

2 large sized facilities (anaerobic digestion; in-vessel composting).

Construction, Demolition & Excavation Waste

Up to 2010: 5-10 additional recycling centres required (depending upon existing capacity), with 2-3 strategic facilities. By 2020: increase in additional capacity at existing facilities.

End of Life Vehicles

Network of 3 authorised treatment facilities and provision of a plastics reprocessing plant.

Glass

Glass reprocessing facility adjacent to existing Midland Glass facility in Southampton Docks.

Hazardous & Chemical

35,000 tonnes per annum soil treatment facility.

Metal

All new waste disposal capacity to have front-end pre-treatment to remove recyclables.

Paper & Card

No new infrastructure (except perhaps replacement of new expanded for old facilities).

Plastics

Additional Material Recovery Facility capacity - automated sorting facility to extract different plastic types and chip it.

Textiles

No new infrastructure.

Waste Electrical and Electronic Equipment (WEEE)

De-manufacturing facility required - but not necessarily in Hampshire (given that it would operate on a regional level). 30,000-40,000 tonnes per annum capacity.

Wood

2 new wood re-processing facilities (25,000 tonnes per annum each).

 

 

TOTAL

20 - 26 recycling facilities, supported by additional MRF and transfer capacity.

 

 

Collection Systems

Recycling will only work if recovered materials are fed back into the production system and made into new products which are purchased by consumers. Recovered materials must be of adequate and consistent quality to satisfy quality needs. Given the current state of technology, this often requires recyclable materials to be separated at source. Key issues that need to be addressed are:

Provision of improved industry led recycling services to businesses, particularly SMEs, including collective schemes on industrial estates etc. 

Household recycling collections to be extended to offer charged services to SMEs

Recycling collections to households and commercial premises should be progressively extended to include additional materials (glass, biowaste, etc) by 2020

Develop role of the Household Waste Recycling Centres in providing convenient and accessible reuse, recycling and composting services to the whole community

Household waste collections should be standardised and optimised. The achievement of the best performing schemes needs to become the norm. This will involve the Project Integra partners working together to achieve economies of scale, for example through joint collection contracts.

 

Link with Process Chain Issues and Community Responsibility

It is important that the community play their part in moving away from the ‘throw away’ society. There is a continuing need for education, awareness and information initiatives.

The actions proposed in the section on Increasing Resource Efficiency and Reducing Wastage. to achieve behaviour change, maximise opportunities and develop markets are essential if achieving our reuse, recycling and composting aspirations is to be carried out cost-effectively for the public purse and for business.

 

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